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Products & formats / Packaging

Pen & vial packaging

Custom cartons and fitted inserts for pen systems and vial kits. Specify the contents, dimensions, artwork and finish together so the final pack fits your project.

Pack formats

Built around what goes inside

Start with the device or vial dimensions and the exact contents per box. The carton and insert are scoped as a set.

Finished branded pack

From artwork to pack-out

How packaging gets approved

We define the artwork, fit and approval steps in the project brief. Tooling, proof samples and lead time depend on the agreed configuration.

  1. Dimensions and dieline

    Confirm the device or vial dimensions, pack count and accessory spaces. Use those measurements to lay out the carton panels, folds and openings.

  2. Artwork proof

    Review placement, colour references, readable print areas and any fields for product or lot information on the dieline.

  3. Insert and tooling

    Check whether a standard tray fits. A custom insert tool is based on the component dimensions, clearances and access points for removing the vial or pen.

  4. First-article approval

    Agree what proof or first article needs approval. Check fit, placement and finish against the brief before the run.

  5. Finish and packing

    Print, finish and assemble against the approved specification. Confirm how the finished units and any agreed components will be packed.

Project brief

Send dimensions, quantity and artwork

Include the intended contents per box, any existing dieline or reference pack and the finish you want. If your vial kit needs matching labels, collars or caps, include those details as well.

Explore vial customizations   See branded box examples

Discuss a packaging project